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Carbon steel casting
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Carbon steel casting is a manufacturing process that produces components by pouring molten carbon steel into molds. Carbon steel is an alloy of iron and carbon, with varying carbon content (typically 0.1% to 2.1%) that influences its mechanical properties. Known for its excellent strength, toughness, and wear resistance, carbon steel is widely used in applications requiring durability and reliability.
We specialize in producing high-quality carbon steel castings for industrial and engineering applications. With decades of experience and advanced foundry facilities, we supply durable and cost-effective cast components for machinery, mining, construction, oil & gas, and power generation industries. Our carbon steel castings combine high strength with versatility, making them an ideal solution for critical parts under demanding conditions.
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High Strength & Durability – Withstand heavy loads and harsh conditions.
Wide Range of Grades – Low, medium, and high carbon steels for different performance needs.
Good Wear Resistance – Suitable for mining, machinery, and abrasive environments.
Excellent Weldability & Machinability – Easy to process and integrate into assemblies.
Cost-Effective – More affordable compared to alloy steels while still delivering performance.
Versatile Applications – Used across multiple industries from energy to transportation.
[/fusion_tab][fusion_tab title=”Product Range” icon=”fa-box fas”]
Content:
Pump Casings & Impellers – Strong and wear-resistant for water, oil, and chemical industries.
Valve Bodies & Fittings – High-pressure resistance for fluid and gas control systems.
Construction Machinery Parts – Frames, brackets, and housings for heavy-duty equipment.
Mining & Crusher Components – Crusher plates, liners, hammers with superior toughness.
Automotive & Railway Castings – Axle housings, couplings, brake parts.
Customized Industrial Castings – Manufactured according to customer drawings and specifications.
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Case Studies
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image=”https://foundrysr.com/wp-content/uploads/2026/01/axles-600×600.jpg” image_id=”5409|fusion-600″ linktarget=”_self” alt=”Axles” image_title=”Axles” /][fusion_image linktarget=”_self” image=”https://foundrysr.com/wp-content/uploads/2026/01/strainer-600×600.jpg” image_id=”5410|fusion-600″ alt=”Strainer” image_title=”Strainer” /][fusion_image image=”https://foundrysr.com/wp-content/uploads/2026/01/flange-600×600.jpg” image_id=”5411|fusion-600″ linktarget=”_self” alt=”Flanges” image_title=”Flanges” /][fusion_image linktarget=”_self” image=”https://foundrysr.com/wp-content/uploads/2026/01/end-cover-600×600.jpg” image_id=”5412|fusion-600″ alt=”End cover” image_title=”End cover” /][fusion_image image=”https://foundrysr.com/wp-content/uploads/2026/01/Investment-Casting-Parts-Steel-Pulley-for-Crane-5-600×600.jpg” image_id=”5413|fusion-600″ linktarget=”_self” alt=”Pulley” image_title=”Pulley” /][fusion_image 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Mechanical character
[/fusion_text][fusion_tabs design=”classic” layout=”horizontal” justified=”yes” alignment=”start” sticky_tabs=”no” icon_size=”14″ hide_on_mobile=”small-visibility,medium-visibility,large-visibility” title_tag=”h3″ title_text_color=”var(–awb-color8)” title_active_text_color=”var(–awb-color5)” margin_top=”80px” margin_bottom=”80px” fusion_font_variant_title_font=”var(–awb-typography1)” fusion_font_family_title_font=”var(–awb-typography1-font-family)” title_font_size=”24px” title_line_height=”var(–awb-typography1-line-height)” title_letter_spacing=”var(–awb-typography1-letter-spacing)” title_text_transform=”var(–awb-typography1-text-transform)” content_padding_top=”50px” content_padding_right=”50px” content_padding_bottom=”20px” content_padding_left=”50px” title_padding_top=”25px” title_padding_bottom=”25px” title_padding_right=”20px” title_padding_left=”20px” inactivecolor=”var(–awb-color1)” backgroundcolor=”var(–awb-color2)” bordercolor=”hsla(var(–awb-color1-h),var(–awb-color1-s),var(–awb-color1-l),calc(var(–awb-color1-a) – 100%))” active_border_color=”var(–awb-color5)” mobile_mode=”carousel” mobile_sticky_tabs=”yes”][fusion_tab title=”Technical Specifications” icon=”fa-align-center fas”]
Content:
Grades: WCB, ZG25, ZG35, ZG45, AISI 1020, AISI 1045, AISI 1065
Tensile Strength: 400–700 MPa depending on carbon content
Hardness (HB): 120–250
Impact Strength: High for low carbon steels, moderate for high carbon steels
Applications: Structural parts, pressure parts, wear-resistant parts
[/fusion_tab][fusion_tab title=”Carbon Steel Material Grades” icon=”fa-globe-asia fas”]
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| Grade (ASTM / AISI / GB) | Carbon Content (%) | Tensile Strength (MPa) | Hardness (HB) | Key Characteristics | Typical Applications |
|---|---|---|---|---|---|
| WCB (ASTM A216) | ~0.25 | 485–655 | 130–180 | General-purpose, good weldability, medium strength | Valve bodies, pump casings, flanges |
| ZG25 (China GB) | ~0.25 | 400–550 | 120–170 | Low carbon steel, high toughness, good machinability | Structural parts, brackets |
| ZG35 (China GB) | ~0.35 | 450–600 | 130–180 | Medium carbon steel, balanced strength & ductility | Machinery housings, frames |
| ZG45 (China GB) | ~0.45 | 500–650 | 150–200 | Higher strength, moderate toughness, good wear resistance | Shafts, gears, heavy-duty components |
| AISI 1020 | 0.18–0.23 | 390–540 | 120–160 | Low carbon, excellent weldability, ductile | General engineering, automotive parts |
| AISI 1045 | 0.43–0.50 | 570–700 | 170–210 | Medium carbon, good strength & wear resistance | Axles, bolts, gears, crankshafts |
| AISI 1065 | 0.60–0.70 | 750–880 | 200–240 | High carbon, very high strength, lower ductility | Springs, wear-resistant plates, tools |
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Engineering, Logistics, and Customer Commitment
[/fusion_text][fusion_images hide_on_mobile=”small-visibility,medium-visibility,large-visibility” autoplay=”yes” border=”no” columns=”3″ column_spacing=”10″ lightbox=”no” mouse_scroll=”yes” picture_size=”auto” scroll_items=”1″ show_nav=”no” hover_type=”none” caption_style=”dario” caption_title_color=”var(–awb-color1)” caption_title_tag=”3″ fusion_font_family_caption_title_font=”var(–awb-typography1-font-family)” fusion_font_variant_caption_title_font=”var(–awb-typography1)” caption_text_color=”var(–awb-color1)” caption_text_size=”var(–awb-typography2-font-size)” fusion_font_family_caption_text_font=”var(–awb-typography2-font-family)” fusion_font_variant_caption_text_font=”var(–awb-typography2)” caption_border_color=”var(–awb-color1)” caption_overlay_color=”var(–awb-color8)” caption_title_transform=”var(–awb-typography1-text-transform)” caption_text_transform=”var(–awb-typography2-text-transform)” caption_align=”none” caption_align_medium=”none” caption_align_small=”none” caption_title_line_height=”var(–awb-typography1-line-height)” caption_title_letter_spacing=”var(–awb-typography1-letter-spacing)” caption_text_line_height=”var(–awb-typography2-line-height)” caption_text_letter_spacing=”var(–awb-typography2-letter-spacing)” layout=”carousel” autoplay_hover_pause=”yes”][fusion_image linktarget=”_self” image=”https://foundrysr.com/wp-content/uploads/2026/01/0c763aa4e4f5c6ae56fd4e0f1e4de0d5_origin1-600×500.png” image_id=”5375|fusion-600″ image_title=”Supply Chain & Logistics” image_caption=”Flexible Order Volumes – From small prototype batches to large-scale production. Packaging Solutions – Export-standard wooden cases, pallets, and anti-rust protection. On-Time Delivery – Reliable shipping schedules supported by strong logistics partners. Global Reach – Exports to Europe, Asia, Africa, and North America. After-Sales Service – Technical support and replacement guarantees.” /][fusion_image linktarget=”_self” image=”https://foundrysr.com/wp-content/uploads/2026/01/5月8日5-封面-r5ts8ku1q44wyx7p2qpsoekx4jtgnd1gglr34zo5cw-600×500.jpg” image_id=”5419|fusion-600″ image_title=”Partnership & Customer Service” image_caption=”Transparent Communication – Regular updates during production and shipping. Technical Consultation – Engineers available for problem-solving and product optimization. Quality Commitment – Each order backed by inspection reports and certificates. Long-Term Partnerships – Focused on building trust and stable supply. Continuous Improvement – Customer feedback integrated into production enhancements.” /][fusion_image image=”https://foundrysr.com/wp-content/uploads/2026/01/企业微信截图_175273706218691-rcic2dslpxlbr3f2tjevhx28dazx5918ao6jyd73ts-600×500.jpg” image_id=”5418|fusion-600″ image_title=”R&D & Engineering Support” image_caption=”Design Assistance – Support with casting design optimization for cost and performance. Simulation & Modeling – 3D solidification and flow analysis to minimize defects. Material Selection – Guidance on choosing the right grade for strength, wear, and cost balance. Prototyping Services – Rapid sample production before mass production. Customized Solutions – Tailored castings based on drawings, specifications, or special requirements.” linktarget=”_self” /][/fusion_images][fusion_content_boxes layout=”icon-with-title” columns=”2″ heading_size=”3″ iconspin=”no” icon_align=”left” animation_direction=”left” animation_speed=”0.3″ hide_on_mobile=”small-visibility,medium-visibility,large-visibility” link_type=”text” title_size=”28px” body_color=”var(–awb-color6)” title_color=”var(–awb-color8)” backgroundcolor=”var(–awb-color2)” icon_circle_radius=”round” circlecolor=”var(–awb-color5)” circlebordercolor=”var(–awb-color8)” circlebordersize=”0″ outercirclebordersize=”1″ icon_size=”24″ hover_accent_color=”var(–awb-color8)” outercirclebordercolor=”var(–awb-color5)” iconcolor=”var(–awb-color1)”][fusion_content_box title=”Quality Assurance” linktext=”Read More” animation_direction=”left” animation_speed=”0.3″ icon=”fa-check-circle fas” backgroundcolor=”var(–awb-color2)” iconcolor=”var(–awb-color1)” circlecolor=”var(–awb-color5)” outercirclebordercolor=”var(–awb-color5)” circlebordercolor=”var(–awb-color7)”]
Content:
ISO 9001 certified production management.
100% spectrometer analysis for every batch.
Mechanical and hardness testing reports included with shipments.
Support for third-party inspections (SGS, BV, TÜV).
Traceability system from raw materials to final product.
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Content:
Construction & Heavy Equipment – Load-bearing housings, brackets, structural frames.
Mining & Quarrying – Crusher hammers, liners, jaw plates.
Oil & Gas Industry – Valve and pump bodies for high-pressure systems.
Transportation – Railway couplings, automotive components.
Power Generation – Turbine housings, pressure-retaining castings.
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Whether you have a complete CAD model or are in the early stages of design, we can provide expert guidance on material selection, process optimization, and design for manufacturability to ensure your project’s success.
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